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August 17, 2025Processes18 citationsOpen Access

Improving Biodiesel Atomization Performance in CI Engines: A Review of Spray Behavior, Droplet Impingement, and Advanced Techniques

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ZFZehao FengJZJunlong ZhangJGJu Gu

Key Points

  • Biodiesel leads to a smaller spray cone angle and larger Sauter mean diameter compared to diesel, impacting fuel efficiency.
  • When blended with fuels like ethanol and butanol, biodiesel demonstrates reduced viscosity and improved atomization performance.
  • A comprehensive analysis shows biodiesel’s higher fuel-wall impingement probability, suggesting the need for targeted strategies.
  • Advanced techniques like air-assisted atomization and dual-fuel impingement could significantly enhance biodiesel usage in CI engines.

Abstract

The escalating challenges of greenhouse gas emissions, coupled with the severe depletion of oil reserves and the surging global energy demand, have emerged as critical concerns requiring urgent attention. Against this backdrop, biodiesel has been recognized as a viable alternative fuel for compression ignition (CI) engines. The primary objective of this research is to review the application of biodiesel in CI engines, with a focus on enhancing fuel properties and improving atomization performance. This article examines the spray and atomization characteristics of biodiesel fuels and conducts a comparative analysis with diesel fuel. The results show that biodiesel has a longer spray tip penetration, smaller spray cone angle, larger Sauter mean diameter (SMD) and faster droplet velocity due to its higher viscosity and surface tension. Blending with other fuels, such as ethanol, butanol, dimethyl ether (DME) and di-n-butyl ether, results in reduced viscosity and surface tension in these mixed fuels, representing a simple and effective approach for improving biodiesel atomization performance. A comprehensive analysis of spray and droplet impingement is also conducted. The findings reveal that biodiesel exhibits a higher probability of fuel–wall impingement, suggesting that future research should focus on two key directions: first, developing combined strategies to enhance impact-induced secondary atomization while minimizing fuel deposition; and second, investigating single-droplet impingement, specifically that of microscale biodiesel droplets and blended fuel droplets under real engine operating conditions. This paper also presents several advanced techniques, including air-assisted atomization, dual-fuel impingement, nano-biodiesel, and water-emulsified biodiesel, aimed at mitigating the atomization limitations of biodiesel, thereby facilitating the broader adoption of biodiesel in compression ignition engines.

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Cite This Study

Feng et al. (2025) studied this question.

synapsesocial.com/papers/68a36f900a429f7973332890https://doi.org/10.3390/pr13082527
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