Design Optimization of Cleaning Fan Blades for Rice Combine Harvesters: An Experimental and CFD Simulation Study

Recent advancements in rice breeding have significantly increased production in China. However, high-yielding varieties require strong airflow for effective cleaning. Longitudinal-flow rice combine harvesters equipped with a centrifugal fan with four blades are widely used in China; however, these fans exhibit fluctuating cleaning performance and airflow maldistribution. To address these limitations, this study developed an innovative multi-blade cleaning fan design by incorporating the blade clocking effect, a concept not previously applied in centrifugal fans. To support the design process, the required airflow rates and reduction in static pressure were first analyzed. Based on these findings and fundamental fan design theory, three fan models were designed with blade clocking angles of 0°, 5.5°, and 10.5°, respectively. Three fan models were evaluated through computational fluid dynamics (CFD) simulations using a design of experiments approach based on Box–Behnken design response surface methodology to identify the optimal fan. The fan features a 10.5° clocking angle, meeting the airflow requirements for effective cleaning. In the test bench measurements, the setup with guide plate angles No. 1 and No. 2 at 32° and a fan speed of 1200 rpm was identified as optimal. The newly designed multi-blade cleaning fan overcomes the limitations of conventional four-blade designs, significantly enhancing airflow uniformity.