High-Density Tactile Sensor Array for Sub-Millimeter Texture Recognition

High-density tactile sensor arrays that replicate human touch could restore texture perception in paralyzed individuals. However, conventional tactile sensor arrays face inherent trade-offs between spatial resolution, sensitivity, and crosstalk suppression due to microstructure size limitations and signal interference. To address this, we developed a tactile sensor featuring 10 μm-scale pyramid tips that achieve ultra-high sensitivity (8.082 kPa−1 in 0.2–0.5 kPa range). By integrating a flexible resistive sensing layer with a 256 × 256 active-matrix thin-film transistor (TFT) readout system, our design achieves 500 μm spatial resolution—surpassing human fingertip discrimination thresholds. The sensor demonstrates rapid response (125 ms), exceptional stability (>1000 cycles), and successful reconstruction of 500 μm textures and Braille patterns. This work establishes a scalable platform for high-fidelity tactile perception in static fine texture recognition.