Utilizing Sakurajima Volcanic Ash as a Sustainable Partial Replacement for Portland Cement in Cementitious Mortars

The present study explores the sustainable potential of volcanic ash sourced from the active Sakurajima volcano (Japan) as an eco-friendly alternative to Portland cement—a binder known for its high carbon emissions—in concrete and mortar production. The abundant pyroclastic material, currently a waste burden for the residents of Sakurajima and the Kagoshima Bay region, presents a unique opportunity for valorization in line with circular economy principles. Rather than treating this ash as a disposal problem, the research investigates its transformation into a valuable supplementary cementitious material (SCM), contributing to more sustainable construction practices. The investigation focused on the material characterization of the ash (including chemical composition, morphology, and PSD) and its pozzolanic activity index, which is a key indicator of its suitability as a cement replacement. Mortars were prepared with 25% of the commercial binder replaced by volcanic ash—both in its raw form and after mechanical activation—and tested for compressive strength after 28 and 90 days of water curing. Additional assessments included workability of the fresh mix (flow table test), apparent density, and flexural strength of the hardened composites. Tests results showed that the applied volcanic ash did not influence the workability of the mix and showed negligible effect on the apparent density (changes of up to 3.3%), although the mechanical strength was deteriorated (decrease by 15–33% after 7 days, and by 25–26% after 28 days). However, further investigation revealed that the simple mechanical grinding significantly enhances the pozzolanic reactivity of Sakurajima ash. The ground ash achieved a 28-day activity index of 81%, surpassing the 75% threshold set by EN 197-1 and EN 450-1 standards for type II mineral additives. These findings underscore the potential for producing low-carbon mortars and concretes using locally sourced volcanic ash, supporting both emissions reduction and sustainable resource management in construction.