The construction industry is the biggest consumer of raw materials, and there is growing pressure for this industry to reduce its environmental footprint through the adoption of sustainable solutions. Waste plastic in a recycled form can be used to produce valuable products that can decrease dependence on natural resources. Despite the growing trend of exploring the potential of recycled plastics in construction through composite manufacturing and nonstructural products, to date no scientific data is available about converting waste plastic into recycled plastic to manufacture interlocking hollow blocks (IHBs) for construction. Thus, the current study intended to fill this gap by investigating the dynamic, mechanical, and physicochemical properties of engineered IHBs made out of recycled plastic. Engineered IHBs are able to self-center via controlled tolerance to lateral displacement, which makes their design novel. High-density polyethylene (HDPE) waste was considered due to its anticipated material properties and abundance in daily-use household products. Mechanical recycling coupled with extrusion-based pressurized filling was adopted to manufacture IHBs. Various configurations of IHBs and prism samples were tested for compression and shear strength, and forensic tests were conducted to study the physicochemical changes in the recycled plastic. In addition, to obtain better dynamic properties for energy dissipation, the compressive strength of the IHBs was 30.99 MPa, while the compressive strength of the prisms was 34.23 MPa. These values are far beyond the masonry strength requirements in applicable codes across the globe. In-plane shear strength was greater than out-of-plane shear strength, as anticipated. Microstructure analysis showed fibrous surfaces with good resistance and enclosed unburnt impurities. The extrusion process resulted in the elimination of contaminants and impurities, with limited variation in thermal stability. Overall, the outcomes are favorable for potential use in house construction due to sufficient masonry strength and negligible environmental concerns.
Ahmed et al. (Sat,) studied this question.