Chromium in Slag from SOEL Interconnects Remelting: Characterization and Recycling Potential

The recycling of interconnects from solid oxide electrolyzer (SOEL) stacks is essential for closing material loops in green hydrogen systems. Since it is mostly made of high-quality stainless steel, remelting is the most practical recovery route, but it inevitably generates slag, where strategic elements like chromium (Cr) are retained. This study investigates the mineralogical and grain characteristics of slag from SOEL interconnect remelting, with an emphasis on Cr distribution and its recovery potential. A correlative approach was applied using X-ray diffraction (XRD), scanning electron microscopy-based mineral liberation Analysis (MLA), and X-ray computed tomography (XCT). Cr was primarily found in magnesiochromite Mg(Al,Cr)2O4 (~54 wt.% Cr), constituting only ~5 wt.% of the slag, while lower concentrations were also detected in monticellite and åkermanite. XCT revealed the macroscopic heterogeneity of the slag system, with metallic inclusions and pores concentrated near the metal–slag interface, indicating density-driven settling. Cr-rich spinels were fine-grained (x50,2 ≈ 55 µm), irregular in shape, and partially intergrown, presenting challenges for mechanical liberation and physical recovery. These features, combined with their compositional selectivity, suggest that Cr-rich spinels are promising candidates for future Engineered Artificial Mineral (EnAM) strategies aimed at enhancing selective recovery from slag.