Research uncovers optimal non-destructive testing methods for oil and gas operations, highlighting key economic and technical criteria.
This study presents a comprehensive multi-criteria decision-making (MCDM) framework for evaluating and selecting optimal non-destructive testing (NDT) techniques for oil and gas facility maintenance operations. This research used a Fuzzy Analytic Hierarchy Process (FAHP) integrated with multiple MCDM methods to assess eight NDT techniques including radiographic testing, ultrasonic testing, and thermographic testing. The evaluation framework incorporated seven technical criteria and seven economic criteria. The FAHP results revealed spatial resolution (0.175) as the most critical technical criterion, followed by depth penetration (0.155) and defect characterization (0.143). For economic criteria, downtime costs (0.210) and operational costs (0.190) emerged as the most significant factors. This study used TOPSIS (Technique for Order Preference by Similarity to Ideal Solution), PROMETHEE (Preference Ranking Organization Method for Enrichment of Evaluations), and VIKOR (VIseKriterijumska Optimizacija I Kompromisno Resenje) methods to rank NDT techniques, with results consolidated using the CRITIC (CRiteria Importance Through Intercriteria Correlation) method. The final techno-economic analysis identified radiographic testing as the most suitable NDT method with a score of 0.665, followed by acoustic emission testing at 0.537. Visual testing ranked lowest with a score of 0.214. This research demonstrates the effectiveness of combining fuzzy logic with multiple MCDM approaches for NDT method selection in offshore welding operations.
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Afolabi et al. (2025) studied this question.
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