Synergistic Extraction of Samarium(III) from Water via Emulsion Liquid Membrane Using a Low-Concentration D2EHPA–TOPO System: Operational Parameters and Salt Effects

The synergistic effect of using D2EHPA and TOPO together to enhance the extraction of samarium(III) from aqueous media via emulsion liquid membrane (ELM) technology was explored. D2EHPA in binary mixtures with TBP and in ternary mixtures with TOPO and TBP was also tested. Among the tested extractants, a binary mixture of 0.1% (w/w) D2EHPA and 0.025% (w/w) TOPO achieved 100% samarium(III) extraction at a low loading. This mixture outperformed D2EHPA-TBP and other systems because D2EHPA strongly binds to Sm(III) ions, while TOPO increases the solubility and transport efficiency of metal complexes. Additionally, process factors that optimize performance and minimize emulsion breakage were examined. Key insights for successfully implementing the process include the following: 5 min emulsification with 0.75% Span 80 in kerosene at pH 6.7 (natural), 250 rpm stirring, a 1:1 internal/membrane phase volume ratio, a 20:200 treatment ratio, and a 0.2 N HNO3 stripping agent. These insights produced stable, fine droplets, enabling complete recovery and rapid carrier regeneration without emulsion breakdown. Extraction kinetics accelerate with temperature up to 35 °C but declined above this limit due to emulsion rupture. The activation energy was calculated to be 33.13 kJ/mol using pseudo-first-order rate constants. This suggests that the process is diffusion-controlled rather than chemically controlled. Performance decreases with Sm(III) feed concentrations greater than 200 mg/L and in high-salt matrices (Na2SO4 > NaCl > KNO3). Integrating these parameters yields a scalable, low-loading ELM framework capable of achieving complete Sm(III) separation with minimal breakage.