A Modular Framework for RGB Image Processing and Real-Time Neural Inference: A Case Study in Microalgae Culture Monitoring

Recent progress in computer vision and embedded systems has facilitated real-time monitoring of bioprocesses; however, lightweight and scalable solutions for resource-constrained settings remain limited. This work presents a modular framework for monitoring Chlorella vulgaris growth by integrating RGB image processing with multimodal sensor fusion. The system incorporates a Logitech C920 camera and low-cost pH and temperature sensors within a compact photobioreactor. It extracts RGB channel statistics, luminance, and environmental data to generate a 10-dimensional feature vector. A feedforward artificial neural network (ANN) with ReLU activations, dropout layers, and SMOTE-based data balancing was trained to classify growth phases: lag, exponential, and stationary. The optimized model, quantized to 8 bits, was deployed on an ESP32 microcontroller, achieving 98.62% accuracy with 4.8 ms inference time and a 13.48 kB memory footprint. Robustness analysis confirmed tolerance to geometric transformations, though variable lighting reduced performance. Principal component analysis (PCA) retained 95% variance, supporting the discriminative power of the features. The proposed system outperformed previous vision-only methods, demonstrating the advantages of multimodal fusion for early detection. Limitations include sensitivity to lighting and validation limited to a single species. Future directions include incorporating active lighting control and extending the model to multi-species classification for broader applicability.