Effectiveness of Surface Pre-Application of Compressed Air Foam in Delaying Combustion Spread to Adjacent Buildings

Sandwich panels, widely used in factory and warehouse construction, are highly susceptible to fire due to their fragile surfaces and polyurethane-insulated cores. Such structures facilitate rapid fire spread, significantly increasing the risk of extensive thermal damage. Although conventional measures, such as surface pre-wetting, are commonly utilized, their effectiveness is limited due to rapid evaporation. To address this issue, the current study evaluates the effectiveness of compressed air foam (CAF) applied as a pre-application treatment for delaying fire spread. Full-scale fire experiments were conducted to measure temperature variations across sandwich panel surfaces treated under three different conditions: untreated, water-treated, and CAF-treated. Experimental results indicated that CAF effectively formed a stable insulating barrier, maintaining temperatures well below critical thresholds, compared to untreated and water-treated panels. CAF application demonstrated superior thermal protection, reducing internal temperatures by up to 78% compared to untreated conditions and by 67.5% compared to water-treated conditions. These findings underscore the practical importance of adopting CAF pre-application as a proactive fire mitigation strategy, significantly enhancing fire safety standards in industrial and storage facilities constructed with sandwich panels.