Artificial Neural Network-Based Prediction of Clogging Duration to Support Backwashing Requirement in a Horizontal Roughing Filter: Enhancing Maintenance Efficiency

While horizontal roughing filters (HRFs) remain widely acclaimed for their exceptional efficiency in water treatment, especially in developing countries, they are inherently susceptible to clogging, which necessitates timely maintenance interventions. Conventional methods for managing clogging in HRFs typically involve evaluating filter head loss coefficients against established water quality standards. This study utilizes artificial neural network (ANN) for the prediction of clogging duration and effluent turbidity in HRF equipment. The ANN was configured with two outputs, the clogging duration and effluent turbidity, which were predicted concurrently. Effluent turbidity was modeled to enhance the network’s learning process and improve the accuracy of clogging prediction. The network steps of the iterative training process of ANN used different types of input parameters, such as influent turbidity, filtration rate, pH, conductivity, and effluent turbidity. The training, in addition, optimized network parameters such as learning rate, momentum, and calibration of neurons in the hidden layer. The quantities of the dataset accounted for up to 70% for training and 30% for testing and validation. The optimized structure of ANN configured in a 4-8-2 topology and trained using the Levenberg–Marquardt (LM) algorithm achieved a mean square error (MSE) of less than 0.001 and R-coefficients exceeding 0.999 across training, validation, testing, and the entire dataset. This ANN surpassed models of scaled conjugate gradient (SCG) and obtained a percentage of average absolute deviation (%AAD) of 9.5. This optimal structure of ANN proved to be a robust tool for tracking the filter clogging duration in HRF equipment. This approach supports proactive maintenance and operational planning in HRFs, including data-driven scheduling of backwashing based on predicted clogging trends.