Harnessing Nanoporous Hexagonal Structures to Control the Coffee Ring Effect and Enhance Particle Patterning

The coffee-ring effect, while harnessed in diverse fields such as biosensing and printing, poses challenges for achieving uniform particle deposition. Controlling this phenomenon is thus essential for precision patterning. This study proposes a novel method to regulate coffee-ring formation by tuning surface wettability via integrated nanoporous and hexagonal microstructures. Four distinct surface types were fabricated using UV nanoimprint lithography: planar, porous planar, hexagonal wall, and porous hexagonal wall. The evaporation behavior of colloidal droplets and subsequent particle aggregation were analyzed through contact angle measurements and confocal microscopy. Results demonstrated that nanoscale porosity significantly increased surface wettability and accelerated evaporation, while the hexagonal pattern enhanced droplet stability and suppressed contact line movement. The porous hexagonal surface, in particular, enabled the formation of connected dual-ring patterns with higher particle accumulation near the contact edge. This synergistic design facilitated both stable evaporation and improved localization of particles. The findings provide a quantitative basis for applying patterned porous surfaces in evaporation-driven platforms, with implications for enhanced sensitivity and reproducibility in surface-enhanced Raman scattering (SERS) and other biosensing applications.