Thermoxidation Stability of Gear Oils for Electric Vehicles

This article presents studies on the degradation susceptibility of two commercially available gear oils used in electric passenger vehicle transmissions. A series of aging tests were conducted using selected research methods. Due to the lack of a recommended methodology for testing the thermal oxidation stability of such oils, standardized methods were applied: ASTM D5704, ASTM D8206, ASTM D2272, PN-EN 16091, and PN-C-04080. To determine the degree of degradation, changes in physicochemical parameters (kinematic viscosity at 40 °C and 100 °C and acid number) and changes in the chemical character of oil components, based on FTIR spectra, were evaluated. Significant changes in properties were found in the tested oils, which were confirmed by spectral analysis. It was found that all the mentioned methods for assessing thermal oxidation stability are suitable for evaluating such oils, but they differ in the aggressiveness of the method towards the tested oil. These methods can be ranked according to their impact on the degradation of the tested oil.