Photopolymerization 3D-Printed Dual-Modal Flexible Sensor for Glucose and pH Monitoring

Currently, flexible sensors based on electrochemical principles are predominantly limited to single-parameter detection, making it challenging to meet the demand for synchronous monitoring of multiple analytes in complex physiological environments. This study presents a 3D-printed flexible sensor for synchronous glucose/pH detection. Glucose was quantified via H2O2 oxidation current (GOD-catalyzed reaction), while pH was measured through polyaniline (PANI) resistance changes. The ionogel-based microneedle electrode ensures mechanical robustness. At 0.2 V, optimal signal decoupling was achieved: glucose oxidation current dominates, while PANI’s polarization effect is minimized. Neutral pH minimally affected glucose oxidase (GOD) activity, and low glucose concentrations induced negligible pH interference, ensuring orthogonality. In artificial interstitial fluid, the sensor showed glucose: linear response (0.5–2.5 g·L−1, 0.288 μA·mM−1·cm−2); pH: piecewise-linear sensitivity (0.155 Ω/pH·cm2 for pH > 7; 0.135 Ω/pH·cm2 for pH < 7). The design enables real-time multiparameter monitoring with high selectivity, addressing current limitations in flexible electrochemical sensors.