Combining nanoimprint technology with inductively coupled plasma etching improves TiO2 grating fabrication, enhancing etching selectivity and uniformity.
This paper addresses the issues of low etching selectivity caused by high density and difficult uniformity control in largearea TiO₂ grating fabrication. Innovatively, nanoimprint technology is combined with inductively coupled plasma (ICP) secondary etching process. A Cr layer is deposited by magnetron sputtering, and high-efficiency fabrication of a large-area two-dimensional TiO₂ grating with an effective diameter of 75 mm is achieved through secondary hard mask etching. In the first etching stage, Cl₂ and O₂ are used to etch the Cr layer with the imprinted photoresist as a mask, forming a Cr mask layer with high etching selectivity. In the secondary etching stage, Cr is used as the mask layer to etch the atomic layer deposited TiO₂ layer. By optimizing the mixing ratio of CF₄/CHF₃/Ar/O₂ and power parameters, high-quality nanohole array structures of TiO₂ are obtained. This study confirms that the synergistic effect of nanoimprinting and ICP secondary etching can break through the chemical inertness limitation of TiO₂, laying a process foundation for large-scale manufacturing of subwavelength TiO₂ gratings. It provides a referable preparation approach for the application of TiO₂ nanostructures in optoelectronic conversion, catalytic reactions, biosensing, and other fields.
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Wang et al. (2025) studied this question.
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