Experimental–Numerical Investigation of the Ductile Damage of TRIP 780 Steel

This study presents a combined experimental–numerical methodology to calibrate the mechanical behavior of an advanced high-strength steel (AHSS) with transformation-induced plasticity (TRIP) effects, incorporating both initial plastic anisotropy and ductile damage. The investigated TRIP 780 grade, widely used in the automotive industry for its exceptional strength–ductility balance, exhibits a complex deformation response that demands accurate constitutive modeling for reliable sheet metal forming simulations. The methodology minimizes the number of required specimen geometries without compromising accuracy. Three flat-sheet specimens were employed: standard uniaxial tension (UT) and two double-notched designs reproducing intermediate (ID) and plane strain (PS) modes. Experiments combined digital image correlation with finite element analysis. Hill’s 48 quadratic yield criterion captured the initial anisotropy of the TRIP 780 sheet, while the parameters of a phenomenological ductile damage model were calibrated from the experimental data. The TRIP effect under UT was quantified by X-ray diffraction, showing a decrease in retained austenite from 9.9% (as-received) to 3.2% at 21% equivalent plastic strain. Fractography revealed damage initiation dominated by void nucleation at phase boundaries. The proposed approach yielded stress–strain predictions with R2 values exceeding 0.99. This simplified approach offers a cost-effective and experimentally feasible framework for constitutive modeling of AHSS grades, enabling practical applications in advanced sheet forming simulations.