Design and Study of a New Rotary Jet Wellbore Washing Device

Wellbore washing technology is a basic operation in wellbore maintenance. Problems such as low automation levels, long processing times, the fact that it is easy to cause downhole falling, and cleaning blind areas greatly affect the use and maintenance of traditional cleaning equipment. These problems usually come from design defects such as a complicated installation process, a lack of an anti-impact structure, and a fixed jet direction. To address the aforementioned issues, this paper proposes an efficient and integrated rapid-disassembly and -assembly automatic filtration rotary jet cleaning device. The device is divided into two main units and further subdivided into four modules. The quick-assembly unit comprises an elastic connection module and a downstroke quick-assembly module, which can automatically compensate for deviations in equipment position during the installation process, ensuring the reliability of the installation process and the sealing of the equipment and facilitating the rapid connection and separation of the tool string. The wellbore cleaning unit includes a hydraulic rotary washing module and a rotary filtration storage module. The wellbore is jet-flushed by hydraulic drive, and the solid particles are separated and filtered during the cleaning fluid circulation process to realize the purification and reuse of the cleaning fluid. The device reduces the installation operation time and labor cost, improves the reliability of equipment in the well, improves the flushing coverage area and the cleaning efficiency, realizes the reuse of the cleaning liquid in the wellbore, reduces the energy consumption of the flowback treatment, and comprehensively improves the cleaning efficiency and the energy utilization efficiency.