Jet Splitting Enabled One-Step Fabrication of Hierarchically Structured PLA Membranes for High-Performance PM0.3 Filtration

Particulate matter (PM) suspended in the air has posed significant potential threats to human health. However, current air filters designed to intercept PM are confronted with several challenges, including a complicated preparation process, monotonous protective performance, and uncomfortable wearability. Herein, a novel jet-splitting electrospinning strategy was demonstrated to simply fabricate a hierarchically structured PLA membrane with a high filtration performance, antibacterial performance, and rapid heat dissipation for effective and comfortable air filtering. Formulating a cationic antibacterial surfactant in the PLA solution to tailor the splitting of charged jets enables the simultaneous formation of nanofibers, submicron-fibers, and beads in the hierarchical filtration network by the single-jet electrospinning. Benefiting from the synergistic effect of multi-scale fibers and beads, the hierarchically structured filter exhibited an excellent filtration efficiency of 99.979% and high quality factor of 0.45 Pa−1 against PM0.3, with a remarkably low pressure drop of 18.7 Pa. Furthermore, the hierarchical structure endowed the filter with excellent stability in filtration performance, even under 20-cyclic and 480 min long-term tests, high-humidity tests with sodium chloride aerosol particles, and the 20-cycle PM2.5 smoke tests. Simultaneously, the filter also demonstrated remarkable antibacterial performance and an excellent heat dissipation property—all achieved due to its PLA formulation and the hierarchical structure.