Multi-Scale Feature Convolutional Modeling for Industrial Weld Defects Detection in Battery Manufacturing

Defect detection in lithium-ion battery (LIB) welding presents unique challenges, including scale heterogeneity, subtle texture variations, and severe class imbalance. We propose a multi-scale convolutional framework that integrates EfficientNet-B0 for lightweight representation learning, PANet for cross-scale feature aggregation, and a YOLOv8 detection head augmented with multi-head attention. Parallel dilated convolutions are employed to approximate self-similar receptive fields, enabling simultaneous sensitivity to fine-grained microstructural anomalies and large-scale geometric irregularities. The approach is validated on three datasets including RIAWELC, GC10-DET, and an industrial LIB defects dataset, where it consistently outperforms competitive baselines, achieving 8–10% improvements in recall and F1-score while preserving real-time inference on GPU. Ablation experiments and statistical significance tests isolate the contributions of attention and multi-scale design, confirming their role in reducing false negatives. Attention-based visualizations further enhance interpretability by exposing spatial regions driving predictions. Limitations remain regarding fixed imaging conditions and partial reliance on synthetic augmentation, but the framework establishes a principled direction toward efficient, interpretable, and scalable defect inspection in industrial manufacturing.