Finite element analysis reveals cement sheath defects increase casing stress in coalbed methane wells, indicating priority for design improvements.
To enhance the structural safety of casings in coalbed methane (CBM) wells, this study develops a finite element model of the casing-cement sheath-formation assembly using ABAQUS software (ABAQUS 6.14). The model systematically investigates the influence of cement sheath defect thickness, defect angle, and internal pressure on the casing stress distribution. The results reveal that the cement sheath defects significantly elevate the casing stress, particularly when the defect is located at the first cementing interface. Casing stress increases most sharply when the defect angle lies between 20° and 60°. Beyond 60°, the stress on the outer wall approaches the yield strength of the casing material. Furthermore, rising internal pressure intensifies stress concentration. When internal pressure exceeds 60 MPa, the outer wall becomes the most likely location for failure initiation. Optimizing the elastic modulus of the cement sheath and employing heavy-wall casing grades such as TP125V can effectively mitigate the casing stress and enhance wellbore integrity. These findings offer both theoretical insights and practical guidance for optimizing cementing design and hydraulic fracturing operations in CBM wells.
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Liu et al. (2025) studied this question.
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