Experimental Thermal Analysis of Box-Type Shell-and-Tube Configuration Filled with RT42 Phase Change Material: A Case Study

Thermal management in heat exchangers is crucial in many industrial, medical, and scientific applications. However, reducing dependency on active energy sources still represents a substantial challenge. In this context, phase change materials (PCMs) offer an effective solution due to their ability to store and release large amounts of latent heat, assisting in passive thermal management. Therefore, this study proposes the use of RT42 PCM inside a box-type shell-and-tube configuration to establish the relationship between flow rate and charging and discharging behavior of PCM. In the proposed system, heat transferring fluid (HTF) water is circulated in the internal tubes at 60 °C, where the temperature is monitored by a series of thermocouples strategically placed inside the box-type configuration. To evaluate the effect of the flow of HTF on the thermal behavior of the PCM, the charging (melting) and discharging (solidification) analysis is performed by varying the water flow rate at three levels: 1.2, 0.8, and 0.4 L/min inside the laminar region (Re < 2300). A thermal camera and two webcams were used to assess the surface temperature distribution and PCM response, respectively. It was determined that increasing the flow rate accelerates charging and discharging with fluctuations in temperature curves during melting.