An Algae Cultivator Coupled with a Hybrid Photosynthetic–Air-Cathode Microbial Fuel Cell with Ceramic Membrane Interface

Microalgae are promising candidates for renewable biofuel production and nutrient-rich animal feed. Cultivating microalgae using wastewater can lower production costs but often results in biomass contamination and increases downstream processing requirements. This study presents a novel system that integrates an algae cultivator (AC) with a single-chamber microbial fuel cell (MFC) equipped with photosynthetic and air-cathode functionalities, separated by a ceramic membrane. The system enables the generation of electricity and production of clean microalgae biomass concurrently, in both light and dark conditions, utilizing wastewater as a nutrient source and renewable energy. The MFC chamber was filled with simulated potato processing wastewater, while the AC chamber contained microalgae Chlorella vulgaris in a growth medium. The ceramic membrane allowed nutrient diffusion while preventing direct contact between algae and wastewater. This design effectively supported algal growth and produced uncontaminated, harvestable biomass. At the same time, larger particulates and undesirable substances were retained in the MFC. The system can be operated with synergy between the MFC and AC systems, reducing operational and pretreatment costs. Overall, this hybrid design highlights a sustainable pathway for integrating electricity generation, nutrient recovery, and algae-based biofuel feedstock production, with improved economic feasibility due to high-quality biomass cultivation and the ability to operate continuously under variable lighting conditions.