Self-driven propylene epoxidation on modified titanium silicalite-1 by in situ generated hydrogen peroxide

Propylene oxide (PO) is a key industrial chemical, often produced by epoxidizing propylene with H2O2 over titanium silicalite-1. However, current H2O2 production via the anthraquinone process relies on fossil-derived hydrogen, leading to substantial CO2 emissions. Sustainable PO synthesis requires green H2O2 production. Here, we present a fully unassisted, solar- and bias-free system that generates H2O2. This platform enables modular, eco-friendly on-site PO synthesis by coupling formaldehyde oxidation with two-electron O2 reduction under alkaline conditions. Efficient propylene epoxidation under these conditions is achieved using titanium silicalite-1 modified by introducing dinuclear titanium sites with Ti–O–Ti bonds, as revealed by density functional theory and instrumental analyses. The unassisted H2O2 production system is integrated with the modified titanium silicalite-1 to realize continuous PO production (1657 μmolPO cm−2 over 24 h), without electric or solar energy input. This unassisted PO production method can thus be energy-independent, offering a sustainable alternative to conventional processes. Current propylene oxide production relays on H2O2 generated by the energy-intensive anthraquinone processes. Here, an unassisted H2O2 production system is integrated with modified titanium silicalite-1 to realize continuous propylene oxide production without external energy input.