Analysis and Design of High Power Density Flyback Converter

This paper presents a flyback converter with high efficiency and high power density. An optimal design method for high power density planar transformers is presented. Applying the principle of flux cancellation, a matrix transformer that originally needed an independent magnetic core was integrated into a single magnetic core to reduce the volume of the core. This method effectively reduces the printed circuit board (PCB) layer number of the planar transformer and increases the possibility of the application of the planar transformer in the flyback converter. An optimized design method of the winding structure is given according to that model to further reduce the winding loss of the transformer. Meanwhile, the proposed structure is verified by finite element analysis software. Finally, a multi‐output flyback converter with a frequency of 100 kHz is designed to verify the practical performance of the proposed transformer.