Analysis determines optimal gear ratio and drive parameters in high-speed linear systems, suggesting improved efficiency.
The problem of optimizing the drive design parameters for a high-speed linear system is solved based on minimizing the inertial torque. New analytical expressions are obtained for determining the optimal gear ratio of the intermediate transmission, taking into account the moments of inertia of rotating masses, the carriage mass, and the screw pitch. An optimization problem is proposed to determine the number of gear teeth and the screw pitch by minimizing a function that includes the relative error between the actual and calculated gear ratio, as well as the total number of teeth required to ensure the specified travel speed of a carriage. At the next calculation stage, the number of gear teeth is refined based on the nearest standard screw pitch values. The resulting parameters are evaluated using a transient dynamic analysis according to key kinematic and energy characteristics.
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Gurskyi et al. (2025) studied this question.
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