Model Predictive Control for Level Control of a Conical Tank

Conical tanks have a high application rate in industrial processes, especially in colloidal mills, chemical processes, and food processing. The use of conical tanks presents significant benefits because they contribute to sedimentation and reduce the accumulation of impurities compared to conventional cylindrical tanks. However, level control of a conical tank due to its shape requires advanced strategies to guarantee efficient control. In this research, a model predictive control (MPC) method was designed and implemented for the level control of a conical tank on a laboratory scale. To evaluate the performance of the controller, it was compared with a traditional proportional–integral (PI) controller, and the rise time, settling time, overshoot, and error in the steady state were analyzed when different set point changes were tested. In addition, the system was subjected to disturbances, and the MPC demonstrated better performance in a transient state, as well as smooth and stable action controls that allowed for an increase in the useful life of the actuator. In addition, an interactive graphical interface was developed that allowed a dynamic response in a real plant to be experienced; this provides an academic tool for designing control strategies before implementation in a real process.