Effect of carbonization methods on graphitization of soft and hard carbons

Pressurized carbonization is known to improve carbon content and create textural changes in resultant carbon compared to conventional (atmospheric) carbonization. However, further studies investigating the impact of these carbonization methods on the graphitic quality of the carbon precursors have not been explored extensively. This study investigates the influence of carbonization methods on the graphitization behavior of soft and hard carbons using a three-model system: phenolic resole (hard carbon), polyvinyl chloride (PVC) (soft carbon), and a 50:50 blend of resole and PVC. Carbonization was conducted under autogenic pressure (AGP) and atmospheric pressure (APP) at 500 °C for 5 h, followed by high-temperature treatment at varying temperatures. Various techniques, including X-ray diffraction and Raman spectroscopy showed hard carbon precursors exhibited improved properties under AGP carbonization such as larger crystallite size, sharp crystalline peaks, lower ID/IG ratio, and narrow G-full width half-maximum, an indication of improved crystallinity by lowering amorphous phase at high temperature. For soft carbon precursors, the method of carbonization did not impact the graphitization level. The most significant finding was the enhanced crystalline nature observed in hard carbon under AGP conditions, without the need for any catalyst. It shows the influence of pressure on improving the crystallinity of hard carbon precursors.