High‐temperature oxidation and TGO growth behavior of Sr.9(Zr.9Yb.05Y.05)O2.85 thermal barrier coatings

High‐temperature oxidation (1050°C) of Sr .9 (Zr .9 Yb .05 Y .05 )O 2.85 (SZYY) thermal barrier coatings (TBCs) by suspension plasma spraying (SPS) and growth behavior of thermally grown oxide (TGO) were investigated. When the TBCs were exposed to high temperature for a period of time (∼5 h), the BC oxidized and TGO inevitably formed between the bond coating (BC) and the ceramic top coating (TC). The high‐temperature oxidation behavior of the BC is generally manifested as the growth of TGO, which has four specific stages as follows: (1) formative oxidation stage (0‒10 h), (2) rapid oxidation stage (10‒50 h), (3) stable oxidation stage (50‒100 h), and (4) complex oxidation stage (100‒200 h). The main component of early TGO is α‐Al 2 O 3 . It has a very low oxygen ion diffusivity and provides an excellent diffusion barrier, which has a positive effect on preventing further BC oxidation. However, as the heat treatment time increased, the Al consumption and the formation of a CNS layer (NiO, Co 3 O 4 , and spinel) in the BC eventually led to coating failure. The working life of TBCs can be improved by improving the ceramic TC structure and the Al content of BC. SZYY‐TBCs have certain potential application value.