Mechanical and viscoelastic properties of novel resin-infused thermoplastic tri-block copolymer 3D glass fabric composites

The current study investigates the mechanical and viscoelastic properties of a novel acrylic resin-infused thermoplastic (Elium®) tri-block copolymer (Nanostrength®) 3D fibre-reinforced composites (FRCs). The toughened thermoplastic resins with three different concentrations of tri-block copolymer, i.e., 10 wt%, 15 wt%, and 20 wt%, were prepared and used to fabricate thermoplastic 3D-FRCs using a vacuum-assisted resin-infusion process at room temperature. The flexural, interlaminar, and viscoelastic properties and failure modes were evaluated and compared with those of pristine thermoplastic 3D-FRCs. The addition of tri-block copolymer significantly improves the flexural strength of 3D-FRC (up to 75 % and 34 % along the warp and fill directions, respectively, at 15 wt% of tri-block copolymer) and interlaminar shear strength (up to 80 % and 111 % along the warp and fill directions, respectively, at 20 wt% of tri-block copolymer). Additionally, the residual flexure and interlaminar shear strength improved up to 35 % and 109 % at 15 wt% of tri-block copolymer. Dynamic mechanical analysis (DMA) demonstrated that the glass transition temperature and storage modulus of thermoplastic 3D-FRCs were increased up to 11 °C and 24 %, respectively at 20 wt% of tri-block copolymer, which may be due to increased physical crosslinking and the agglomeration of tri-block copolymer particles. The improved mechanical and viscoelastic properties of resin-infused thermoplastic tri-block copolymer 3D-FRCs are attributed to better interface adhesion, improved matrix toughness, and crack-bridging mechanisms induced by the tri-block copolymer. The toughened thermoplastic 3D-FRCs can be utilized in the design and development of composite structures for improved damage tolerance applications.