Integrating phase change materials and spontaneous emulsification: In-situ particle formation at oil-water interfaces

The properties of interfaces between two immiscible fluids, as engineered by interfacial materials, are crucial in various processes, including printing, coating, and multiphase flow in porous media. Interfacial materials, such as surface-active molecules and particles can be adsorbed from the bulk fluid phases to the interface or formed in-situ at the interface. In this study, we develop a methodology to form soft or stiff silica-based particles in situ at the oil-water interface through coupling of phase change materials and spontaneous emulsification. This process is demonstrated by introducing a heptane micellar solution that spontaneously generates a microemulsion phase when in contact with an aqueous phase. Micron-sized droplets, consisting of an aqueous silicate precursor mixture, undergo a sol–gel reaction, leading to the generation of colloidal-sized particles. SEM micrographs and confocal images of dried samples, taken from the aqueous-heptane interface, reveal the formation of particles post-gelation. The in-situ formation of stiff (or gel-like) particles can be characterized through the dynamics of evaporation, where a significant reduction in the heptane evaporation rate is observed. This particle generation method, utilizing phase change materials and emulsion templates, is spontaneous, energy-efficient, and enables particle formation at the interface at a predetermined time. Our findings offer valuable insights for the fabrication of interfacial materials with tailored properties and controlled timing.