Large Area Flexible Piezoresistive Sensor Array for Smart Mattress Application

Affordable healthcare, particularly for elderly persons, is an important goal with aging of the world population. Cloudconnected smart sensor systems are an important part of the healthcare ecosystem. In this letter, we present an affordable large area flexible pressure sensor array using a piezoresistive thin film. The dimensions of the sensor are 180 cm × 90 cm, according to the dimensions of a standard single bed mattress. The sensor array consists of eight vertical sensor strips with a high aspect ratio of 120, highest reported so far for a flexible piezoresistive sensor. The measured output of the sensors showed a high signal-to-noise ratio, with loaded and unloaded sensor resistances of 11±3 Ω and 219.2±0.5 kΩ respectively. The fabrication process has been designed to be conducive to roll-to-roll manufacturing processes to increase scalability and reduce cost. With a sampling frequency of 10 Hz, the sensor array provides real-time information about user position and possible fall events.