Unveiling a 72.5 GPa peak hardness in sustainable nanodiamond composite hard coatings via discharge energy control: A nanoindentation-Raman approach

Sustainable nanodiamond composite (NDC) films hold promise for high-performance hard coatings thanks to coaxial arc plasma deposition (CAPD). This eco-friendly technique eliminates the need for external heating, chemical reactions, or Co substrate pre-treatment. CAPD boasts lower energy consumption and faster deposition rates, making it a sustainable solution for the growing demand for high-quality, environmentally friendly coatings. This study investigates the influence of discharge energy on the nanostructure and mechanical properties of these NDC films. Optimal discharge energy, ranging from 2.3 to 12 J/pulse, was meticulously explored. A combined nanoindentation-Raman approach reveals a significant correlation between discharge energy and film properties. Remarkably, at 7 J/pulse, a peak hardness of 72.5 GPa is achieved, surpassing other energy levels. Raman spectroscopy confirms maximum nanodiamond content at this energy level (evidenced by maximized Adia/AG ratio, indicating a higher diamond-to-graphite ratio), along with minimal graphitization. Additionally, the presence of trans-polyacetylene (t-PA) peaks (denoted as At-PA) revealed the existence of maximum grain boundaries ratio (At-PA/AG), contributing to enhanced mechanical properties. Optimizing discharge energy tailors NDC film nanostructure, enhancing mechanical performance for advanced hard coatings.