Shape optimization of annular transonic thrust nozzles via genetic algorithm and adjoint method

In this research, the idea of combining the genetic algorithm and adjoint method was proposed to leverage the benefits of both approaches to improve the accuracy of thrust nozzle shape optimization. Although the genetic algorithm can search the entire design space to approach the global optimum, its computational cost increases considerably with the number of design variables. Meanwhile, the adjoint method is unaffected by the design variables, but it cannot achieve the global optimum directly and relies on the initial guess geometry. To address these challenges, a genetic algorithm was initially employed to approximate the global optimal geometry of a thrust nozzle with a conical center body parameterized by a Bezier curve. A MATLAB code integrated the geometry parameterization, genetic algorithm, and Fluent R2 2021 flow solver. The resulting geometry was then considered as the initial guess for the adjoint method, which accurately achieved the final optimal geometry with increased control points. The genetic algorithm aimed to maximize the thrust coefficient as the objective function, while the adjoint solver aimed to minimize the axial velocity variance at the nozzle outlet as the cost function. Three distinct constraints were incorporated in the optimization process, and the influence of the center body shape on the results was thoroughly examined to consider all possible geometries throughout the optimization procedure. The findings revealed that the conical center body effectively adjusted the flow angle at the exit, significantly affecting the thrust force. Both optimization steps reduced the average velocity and increased the average pressure at the nozzle exit, enhanced the mass flow rate, and finally increased the thrust force. The genetic algorithm and adjoint method contributed to 3% and 0.6% increases, respectively, in the thrust force, resulting in a thrust coefficient of 96.15% for the final optimized nozzle.