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This is a Experimental Study study.

October 9, 2025Open Access

Mechanical Performance and Energy Absorption of Ti6Al4V I-WP Lattice Metamaterials Manufactured via Selective Laser Melting

LYLe YuJiangsu University XXXiong XiaoJilin University XZXianyong ZhuZhejiang University of Technology

Key Points

IWP-X structure shows significant improvements in mechanical strength and energy absorption capabilities.
The ultimate compressive strength enhancement is quantified at 122.06%, surpassing standard benchmarks.
Finite element simulation predicts stress distribution, aiding in understanding fracture behavior during testing.
The optimal specific energy absorption ratio occurs between 0.7 and 0.8 for plate-to-IWP volume.

Abstract

Metamaterial lattice structures based on a Triply Periodic Minimal Surface (TPMS) structure have attracted much attention due to their excellent mechanical properties and energy absorption capabilities. In this study, a novel TPMS lattice metamaterial structure (IWP-X) is designed to enhance the axial mechanical properties by fusing an X-shaped plate with an IWP surface structure. A selective laser melting (SLM) machine was utilized to print the designed lattice structures with Ti6Al4V powder. The thickness of the plate and the density of the IWP are varied to explore the responsivity of the mechanical and energy absorption properties with the volume ratio of IWP-X. The finite element simulation analysis is used to effectively predict the stress distribution and fracture site of each structure in the compression test. The results show that the IWP-X structure obtains the ultimate compressive strength of 122.06% improvement, and the energy absorption of 282.03% improvement. The specific energy absorption (SEA) reaches its maximum value in the plate-to-IWP volume ratio of 0.7 to 0.8.

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