An Experimental Analysis of Three-Phase Low-Voltage Power Factor Controllers Used in a Deforming Regime

In industry, to improve the power factor in low-voltage power substations, a power factor controller (the most used method) can be installed which connects capacitors banks (connected, or not, with coils) in the electrical installation. The most important parameters of power engineering are the power factors that indicate the efficiency of energy use. Currently, many non-linear consumers (more single-phase than three-phase) are used on low voltages. Harmonics (currents and/or voltages) are the most important dynamic component of power quality, affecting electrical equipment performance and also reducing power factors. The purpose of this analysis is to increase the displacement power factor and to decrease the total harmonic distortion (for the current) in the conditions where there are linear and non-linear consumers, where the power factor must be improved with capacitors banks. Relevant different consumers have been selected for both the industry and the home sector, as follows: inductive motors that are linear, inductive consumers, compact fluorescent lamps that are non-linear, and capacitive consumers. This analysis was carried out depending on the number of steps used for the power factor controller, the values of the capacitors banks, the AC reactor (connected in series with all consumers), and the LC shunt filters. For a slight deformation regime, a large number of capacitors banks with different values ensure a finer adjustment of the displacement factor. The maximum number of steps that regulators can command should not necessarily be used (the reliability of the installation decreases with the increase in the number of capacitors banks), but a reduced number of steps can be used, which can lead to higher values of displacement power factors. To improve the deforming regime and to increase the displacement power factor, the use of LC shunt filters, connected to a small number of steps, will also increase the displacement power factor (over 0.9) and decrease the total harmonic distortion (up to 7–10%) for the current. Weaker results were obtained with AC reactors connected to the power supply phases of consumers and, if a larger number of stages were used, to which LC shunt filters were connected, these filters become difficult to calibrate (resonances occur).