Laser deposition of titanium layer to enhance two-way shape memory behavior of Nitinol sheet

One of the long-standing mechanical challenges associated with shape memory alloys (SMAs) is achieving and stabilizing an evolving two-way shape memory effect (TWSME) through thermomechanical training/cycling. In most martensitic NiTi SMAs that exhibit zero TWSME at room temperature, the TWSMEs typically require hundreds of cycling repetitions to track trivial values. This demonstrates a promising solution to overcome this challenge. The surface of NiTi SMA sheets was treated by depositing a certain number of titanium (Ti) powder layers on the NiTi surface using a laser beam. The results showed that a unique TWSME of approximately 12% with good stability was achieved after 100 cycles when the optimum number of five Ti layers was deposited, which was much higher than that of the NiTi sheet (0.3% TWSME) and the sample with a single-time laser path irradiation (1.8%). This was attributed to the low coefficient of thermal expansion of the Ti vs. NiTi sheet, which prevented reverse bending during heating, and the formation of Ti-rich intergranular Ti2Ni(Ox) precipitates, which hindered dislocation movement. Meanwhile, in this sample, owing to the generation of a large residual tensile stress and a large heat-affected zone that led to a reduction in plastic zones, the one-way shape memory effect (OWSME) was retained at values above 90% with good stability over cycling. However, the introduction of additional Ti layers can cause problems in terms of oxygen accumulation within the NiTi sheet, which should be considered when designing a product.