Optimization of the Steel Strip Heating Process by Changing the Excess Combustion Air

Reducing energy consumption and increasing energy efficiency have been especially topical issues recently, affecting all areas of energy consumption, including industrial sectors. Continuous annealing lines, as important industrial production facilities, operate with high energy consumption, which can be analyzed and optimized using predictive mathematical models. For the purpose of this paper, a mathematical model was developed to compare five variants of different excess combustion air operating with the same heat input and fuel consumption. The reference variant had an excess combustion air with a value of 1.279 and the steel strip temperature at the outlet of the heating chamber was 609.5 °C. In terms of energy savings, variant 1 can be considered as the optimal variant, which had an excess combustion air value of 1.15 and a steel strip temperature at the outlet of the heating chamber of 637.3 °C.