Enhancing wood functionality: A novel approach with Al2O3 impregnated paper on densified wood surface

To improve the surface properties of low-density wood, poplar wood was functionalized by laminating Al2O3 impregnated paper onto poplar wood (Populus tomentosa Carr.) via unilateral surface compression. Bonding strength between Al2O3 impregnated paper and wood reached up to 3.08 MPa, meeting commercial grade I requirements for impregnated paper laminated wood flooring. A cross-linked structure between Al2O3 impregnated paper and wood was formed without visible cracks or other defects. Density of the functionalized wood surface increased remarkably and the surface hardness was significantly improved, surpassing that of hardwoods for wood flooring. The functionalized wood surface also exhibited high wear resistance, which reached to the specification for commercial grade I impregnated paper laminated wood flooring. Additionally, the water resistance of the functionalized wood surface was significantly improved through lamination with Al2O3 impregnated paper. The functionalized wood demonstrated high applicability for wood flooring.