Modelling Dynamic Parameter Effects in Designing Robust Stability Control Systems for Self-Balancing Electric Segway on Irregular Stochastic Terrains

In this study, a nonlinear dynamic model is developed to examine the stability and vibration behavior of a self-balancing electric Segway operating over irregular stochastic terrains. The Segway is treated as a three-degrees-of-freedom cart–inverted pendulum system, incorporating elastic and damping effects at the wheel–ground interface. Road irregularities are generated in accordance with international standard using high-order filtered noise, allowing for representation of surface classes from smooth to highly degraded. The governing equations, formulated via Lagrange’s method, are transformed into a Lorenz-like state-space form for nonlinear analysis. Numerical simulations employ the fourth-order Runge–Kutta scheme to compute translational and angular responses under varying speeds and terrain conditions. Frequency-domain analysis using Fast Fourier Transform (FFT) identifies resonant excitation bands linked to road spectral content, while Kernel Density Estimation (KDE) maps the probability distribution of displacement states to distinguish stable from variable regimes. The Lyapunov stability assessment and bifurcation analysis reveal critical velocity thresholds and parameter regions marking transitions from stable operation to chaotic motion. The study quantifies the influence of the gravity–damping ratio, mass–damping coupling, control torque ratio, and vertical excitation on dynamic stability. The results provide a methodology for designing stability control systems that ensure safe and comfortable Segway operation across diverse terrains.