The Effect of Calcium Stearate Additives in Concrete on Mass Transfer When Exposed to Aspergillus niger Fungi

Understanding and predicting the damage to concrete caused by microorganisms in aquatic environments is challenging, highlighting the need for effective, simple, and inexpensive preventative methods. This paper presents the results of a study on the effect of calcium stearate addition on the kinetics of mass transfer processes occurring in cement stone exposed to Aspergillus niger fungi under humid conditions. Calcium stearate was added into the cement mix during sample preparation at concentrations of 0.5% and 1% by cement weight. After curing, the cement stone surfaces were inoculated with Aspergillus niger. To investigate mass transfer processes during biodegradation, the samples were immersed in water. Calcium leaching from the cement stone was quantified using complexometric titration of the water, while the calcium content within the cement stone was determined by derivatographic analysis. The quantitative indicators of calcium leaching in water from cement stone with calcium stearate additives were 2.5 times lower. The profiles of calcium concentrations in the thickness of cement samples demonstrated an increase in the intensity of mass transfer under the influence of fungi and a significant decrease in the processes in hydrophobic cement stone. The values of the mass conductivity coefficients for fungal-infected samples in water differed by two orders of magnitude from 10−9 and 10−11 [m2/s] for conventional and hydrophobic concrete. The mass transfer parameters (flow density, mass conductivity coefficients, and mass transfer coefficients) revealed a 3-fold slowdown in mass transfer processes during fungal exposure in cement stone with a hydrophobic additive compared with control samples. A mathematical model of concrete biocorrosion was used to predict the durability of concrete under humid conditions with fungal exposure. The predicted maintenance-free service life of concrete without additives is 15 years, whereas for hydrophobic concrete, it is 25 to 30 years. The research results are used in the design of concrete structures in conditions of high humidity, in the development of new compositions of hydrophobic concretes, to predict the service life of concrete structures, and in the creation of methods for preventing biological damage to concrete structures.