PLIF and PIV as Tools to Analyze and Validate Mathematical Models on Mixing and Fluid Flow of Physical Models of Two-Strand Tundishes

This article demonstrates how the non-intrusive techniques PLIF (Planar Laser-Induced Fluorescence) and PIV (Particle Image Velocimetry) are used to study fluid flow and mixing in a water model of a continuous casting tundish. These techniques validate CFD models by providing hydrodynamic data and by testing the models’ ability to predict mixing through simulated concentration field evolution under defined process conditions. Using PIV and PLIF yields more accurate information on turbulent mixing and impurity transport than traditional methods. Access to flow and concentration field evolution enables more precise mathematical model refinement and clarifies the impact of tundish design or operational changes on hydrodynamics and mixing. Relative errors in chemical evolution are approximately 20%, whereas velocity errors vary depending on the measurement plane, being lower for longitudinal planes and higher for transversal planes. This suggests that the turbulence model does not fully capture all low- and high-velocity zones. This approach supports reliable flow and mixing predictions in metallurgy and related fields.