Laboratory-scale experiments reveal spirally coiled tube flocculators improve turbidity removal in water treatment, suggesting new hydrodynamic strategies.
The design of tubular flocculators has advanced in the pursuit of more efficient and compact water treatment systems. Helically coiled tube flocculators (HCTFs) are known for generating stable secondary flows and uniform hydrodynamic patterns after the development length. However, their constant geometry restricts the hydrodynamic variability required for optimized flocculation. This study introduces the spirally coiled tube flocculator (SCTF), characterized by a winding diameter that varies along its length. CFD simulations and laboratory-scale experiments compared HCTFs and SCTFs in terms of turbidity removal capacity, axial velocity profiles, secondary flows, streamlines, and global velocity gradients. The SCTF outperformed the HCTFs under all evaluated configurations, achieving up to 98.2% turbidity removal. The results emphasize the potential of spiral geometries to enhance process efficiency and highlight the need to reconsider hydrodynamic strategies in the design of tubular flocculators.
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Oliveira et al. (2025) studied this question.
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