The Role of Machine Learning in Drilling Operations; A Review

Abstract Drilling problems such as stick slip vibration/hole cleaning, pipe failures, loss of circulation, BHA whirl, stuck pipe incidents, excessive torque and drag, low ROP, bit wear, formation damage and borehole instability, and the drilling of highly tortuous wells have only been tackled using physics-based models. Despite the mammoth generation of real-time metadata, there is a tremendous gap between statistical based models and empirical, mathematical, and physical-based models. Data mining techniques have made prominent contributions across a broad spectrum of industries. Its value is widely appreciated in a variety of applications, but its potential has not been fully tapped in the oil and gas industry. This paper presents a review compiling several years of Data Analytics applications in the drilling operations. This review discusses the benefits, deficiencies of the present practices, challenges, and novel applications under development to overcome industry deficiencies. This study encompasses a comprehensive compilation of data mining algorithms and industry applications from a predictive analytics standpoint using supervised and unsupervised advanced analytics algorithms to identify hidden patterns and help mitigate drilling challenges. Traditional data preparation and analysis methods are not sufficiently capable of rapid information extraction and clear visualization of big complicated data sets. Due to the petroleum industry's unfulfilled demand, Machine Learning (ML)-assisted industry workflow in the fields of drilling optimization and real time parameter analysis and mitigation is presented. This paper summarizes data analytics case studies, workflows, and lessons learnt that would allow field personnel, engineers, and management to quickly interpret trends, detect failure patterns in operations, diagnose problems, and execute remedial actions to monitor and safeguard operations. The presence of such a comprehensive workflow can minimize tool failure, save millions in replacement costs and maintenance, NPV, lost production, minimize industry bias, and drive intelligent business decisions. This study will identify areas of improvement and opportunities to mitigate malpractices. Data exploitation via the proposed platform is based on well-established ML and data mining algorithms in computer sciences and statistical literature. This approach enables safe operations and handling of extremely large data bases, hence, facilitating tough decision-making processes.