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November 23, 2025Journal of Engineering and Applied ScienceOpen Access

Dimensional accuracy and surface quality in Wire-Cut EDM of Ti6Al4V: experimental study and optimization

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Authors

JSJaya Kishore SunkaraPBP. Kumar BabuPKParveen Kumar

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Overview

Experimental study optimized WEDM parameters, improving surface quality and dimensional accuracy in Ti6Al4V, indicating enhanced component performance.

Key Points

  • Experimental results revealed improved surface quality under optimal WEDM parameters, enhancing performance and lifespan.
  • Scanning Electron Microscopy confirmed surface roughness values of 4.47 μm and 4.11 μm for square and circular geometries.
  • Gray Relational Analysis was applied to optimize multiple machining parameters for minimal dimensional errors.
  • Optimization shows potential for reducing machining costs and improving overall component quality in aerospace applications.

Cite This Study

Sunkara et al. (2025) studied this question.

synapsesocial.com/papers/6924e3ddc0ce034ddc34e798https://doi.org/10.1186/s44147-025-00801-x
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Also Consider

Synapse has enriched 5 closely related papers on similar clinical questions. Consider them for comparative context:

  1. 1Dimensional accuracy and surface quality in Wire-Cut EDM of Ti6Al4V: experimental study and optimization2025 · 2 citations
  2. 2Multi-response optimization of wire electrical discharge machining parameters for enhanced machinability of Ti-6Al-4 V alloy2026
  3. 3Study of Surface Characteristics of Additively Manufactured γ-TiAl Intermetallic Alloy Processed by Wire Electro-Discharge Machining (WEDM) for Aerospace Applications2026
  4. 4Experimental investigation of Surface Morphology and Interface of Ti-6Al-4V Alloy Using Wire-Electric Discharge Machining2024
  5. 5Parametric Analysis and Optimization of Wire EDM for Improved Surface Roughness of D2 Tool Steel Using Response Surface Methodology2025