Experiments demonstrate energy savings up to 50% in single-phase pumps using fuzzy-logic control and intelligent strategies.
Water pumps consume roughly 20% of global electricity, yet 60–70% of pumps operate below optimal efficiency, leading to substantial energy waste. Improving pump efficiency is therefore critical. A major contributor to these losses is the low efficiency of the driving motor at reduced speeds and the lack of variable-speed capability—especially in single-phase pumps. This paper presents a fuzzy-logic–FOC (field oriented control) permanent magnet synchronous motor (PMSM) pump system that can run on either three-phase or single-phase power. The system maintains high efficiency across a wide speed range and saves energy not only through variable-speed operation but also via an intelligent control strategy termed “constant flow, variable pressure.” To assess performance, we conducted experiments comparing the proposed fuzzy-logic FOC controlled PMSM pump and a conventional AC asynchronous induction motor pump. The results show that the new system overcomes the inherent lack of speed regulation in traditional single-phase pumps and significantly improves efficiency across diverse operating conditions. Moreover, by implementing the “constant flow, variable pressure” strategy, the system achieves average energy savings estimated at 30–50% compared with a conventional AC asynchronous motor-driven pump.
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Sun et al. (2025) studied this question.
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