Experimental analysis reveals that water dissociation efficiencies below 99.8% lead to anode corrosion, indicating critical design needs in CO2 electrolyzers.
Bipolar membranes operated under reverse-bias (r-BPM) provide the only potential route to use anodes free of platinum group metals in CO 2 electrolyzers when paired with the oxygen evolution reaction. Under 100% water dissociation efficiency (WDE) conditions, the OH − generated by a r-BPM fully replenishes the OH − consumed by the oxygen evolution reaction, maintaining an alkaline anolyte. However, unwanted co-ion crossover leads to <100% WDEs, gradually causing anolyte acidification and nickel-based anodes to corrode over time. Here we experimentally measured the WDE of r-BPMs in a membrane–electrode assembly configuration as a function of the current density, anolyte concentration and cation identity, finding that the highest measured WDE of 98% is insufficient to maintain an alkaline environment over extended operation. We further highlight through modeling that WDEs >99.8% are required to operate for >10,000 h with reasonable anolyte volumes. Our results show that r-BPMs CO 2 electrolyzers require additional strategies, such as reverting to platinum group metal anodes or regenerating the anolyte, to operate stably at an industrial scale.
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Vergel et al. (2025) studied this question.
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