Analysis of Thermal Effects in Yb:YAG Laser Amplifiers with Active-Mirror Structure

To address the challenge of laser beam distortion induced by thermal effects in high-power slab laser amplifiers, a coupled thermal–mechanical–optical model for a face-pumped Yb:YAG multi-pass amplifier was developed. The thermal effects under different thermal management strategies were systematically investigated using the finite element method. Firstly, the temperature distribution, thermal stress, and deformation within the Yb:YAG crystal were analyzed and compared under both room-temperature (293 K) and cryogenic (150 K) cooling conditions using a microchannel cooling structure. The results demonstrate that under a pump power of 100 W and room-temperature cooling, the peak temperature of the gain medium reaches 363 K, with a peak thermal stress of 1.04 MPa and a maximum thermal deformation of 1.44 μm. In contrast, under cryogenic cooling at 150 K, the maximum temperature is reduced to 188 K, and both thermal stress and deformation exhibit a more uniform distribution within the pumped region. Subsequently, the thermal lensing of bonded and non-bonded Yb:YAG crystals was compared and analyzed by ray-tracing. It was found that under a pump power of 100 W, the thermal focal lengths of non-bonded Yb:YAG are 1112 mm and 2559 mm at cooling temperatures of 293 K and 150 K, respectively. For bonded crystals with a 3 mm undoped YAG thickness under identical pumping and cooling conditions, the corresponding thermal focal lengths measure 1508 mm and 3044 mm. When the undoped YAG thickness increases to 6 mm, the thermal focal lengths further extend to 1789 mm and 4206 mm, respectively.