Design of a Verification Device of Motor Axle Wheel Load Scales Based on Pump-Controlled Hydraulic Cylinder

Vehicle axle load scales are one of the most important devices for vehicle safety testing. To ensure the stability and reliability of test results, regular calibration of axle load scales is necessary. Traditional calibration methods are inefficient and error-prone. In this work, an automatic calibration device for portable axle load scales was presented, which uses a pump-controlled hydraulic cylinder as a loading unit. The loading unit was controlled by a high-precision force sensor and a PLC. A hydraulic unit based on a servo motor and a gear pump was designed, and control software including automatic control, data acquisition, and report generation was developed. The experimental test was carried out. The results showed that the developed portable automatic calibration device could realize the automatic calibration of a 0~150 kN load range, and the accuracy level was up to ±0.3%. Finally, it was verified that the device had the advantages of compactness and lightweight and simple operation.