This analysis finds lower energy requirements for electrochemical methods, highlighting potential reductions in CO2 emissions and valuable by-products like hydrochloric acid.
Nowadays, soda (Na 2 CO 3 ) is predominantly produced via the conventional Solvay process, generating CO 2 emissions contributing to climate change and saline CaCl 2 waste streams that pose local environmental concerns. Electrochemical alternatives, such as chlor‐alkali electrolysis (CAE), have been explored for decades but still remain unused for large‐scale production of soda. Bipolar electrodialysis promises lower energy consumption than CAE while generating the valuable by‐product hydrochloric acid (HCl). This work provides mass and energy balances for electrochemical alternatives to the Solvay process. The results indicate a lower total energy requirement for the electrochemically based processes, whereas energy‐related costs remain comparable to the Solvay process.
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Wenzel et al. (2025) studied this question.
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