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December 12, 2025Scientific Reports2 citationsOpen Access

Numerical study on small hole leakage and diffusion of hydrogen in buried pipelines

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LDLongfei DongXPXin PangRZRui Zhang

Key Points

  • The study aims to quantitatively analyze the diffusion of hydrogen during small-hole leakage in buried pipelines.
  • Conducted numerical simulations to assess hydrogen diffusion dynamics.
  • Investigated effects of operating parameters, leakage orifice characteristics, burial depth, and soil properties.
  • Evaluated multiple shapes of leakage orifices for diffusion performance.
  • Increased soil porosity and particle size significantly reduce hydrogen concentration saturation time.
  • Upward-oriented leakage identified as the highest risk scenario for surface ignition.
  • Diffusion performance ranked by orifice shape with axial rectangular slit being most effective.

Abstract

In this paper, a numerical simulation method is systematically employed to study the diffusion behavior of pure hydrogen and hydrogen-blended natural gas during small-hole leakage from buried pipelines. The study focuses on the quantitative effects of operating parameters, leakage orifice characteristics, burial depth, and soil properties on leakage dynamics and surface hazard time. The results indicate that increasing soil porosity and particle size significantly accelerates the diffusion rate, reducing the time required for hydrogen to reach the Lower Explosive Limit (LEL, 4%) at the ground surface from 130 s (Porosity 0.43) to 75 s (Porosity 0.55). Upward-oriented leakage is confirmed to be the highest risk scenario, leading to the fastest concentration saturation due to buoyant forces. Furthermore, the diffusion performance of the leakage orifice is ranked as axial rectangular slit > radial rectangular slit > circular hole, demonstrating that shape and aspect ratio critically influence the diffusion range and surface ignition risk. This research provides a quantitative foundation and dimensionless correlations for hazard assessment and safety management of low-pressure hydrogen energy and hydrogen-blended natural gas distribution pipelines.

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Cite This Study

Dong et al. (2025) studied this question.

synapsesocial.com/papers/694019032d562116f28f61cahttps://doi.org/10.1038/s41598-025-27422-x
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